Enhance your Productivity with Automated Welding

Written by Dyna on July 26, 2019. Posted in Automated Welding, Blog

Welding automation incorporates the use of machines in order to increase the speed and accuracy while manufacturing high quality welds. Indeed, welding is the most complicated manufacturing process. This system is simple to integrate in the manufacturing environment, thereby cutting the risk of errors and incompatible welds.

Advantages

Welding automation has few important advantages, which include:

  • Enhanced productivity
  • High quality
  • Reduced labor cost
  • Less wastage

 

You are sure to achieve quality by combining mechanized torch as well as part motions along with electronic recall of limitations. With increased speed and minimum setup time, automated welding can simply outpace manual soldering.

Pipe welding

Welding is a significant part of every industry. The increasing demand of high quality welding is actually an ideal way to augment your ROI. It incorporates several systems such as positioners, turning rolls, manipulators, bed rollers, wire feeders, pipes, cutting machines, and lot more. Here is a brief discussion on pipe welding.

When talking about pipe welding procedure, you can opt for several welding codes. No wonder, the procedure is not very complicated and almost similar, if not same. Some basics of the procedures are as follows:

  • Joint Preparation: This process needs the welder to arrange the material that needs welding. Usually, there will be test coupons and when you receive the coupons, they require mill scale to remove from weld area. Pipe welding procedure needs gap opening of say 1/6 to 1/8 inch.
  • Root Weld: Most of the test needs doing inspection of the root before moving to next part. However, if there is any fault, it may need repair. It becomes important if the welding inspector gives the confirmation.
  • Fill and Cap: This is a straightforward procedure. Normally, nobody will investigate your fill and gap till the test completes. The inspector checks it and if he finds you struggling, you may fail at that spot. The general rule for cap: there should be no undercut more than 1/32 inch, the weld support must not go beyond 1/8 inch, and weld must be higher than test plates.

Last but not the least; presently, automated welding allows most of the companies to become environment friendly and people are opting for these procedures without much risk. For more info on automated welding, or to purchase any related welder, you can contact Dyna-Torque.

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