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AUTOMATED PIPE WELDING EQUIPMENT

Precision - Productivity - Ease of Use

AUTOMATED PIPE WELDING EQUIPMENT

Automated Pipe Welding Equipment Designed and built in Texas
High-Precision, Automated Pipe Welding for Maximum Efficiency Introducing the LoneStar Automated Welding Systems — the culmination of decades of expertise in pipeline welding equipment. Engineered for high-production performance, the LoneStar system delivers efficient, precision welding on pipes of varying diameters, both offshore and onshore.Compact and lightweight, the LoneStar Welding Bug offers the operational capabilities of much larger systems without the bulk. Designed with the latest digital control technology, the system is fully motorized, self-propelled, and recognized industry-wide for its reliability, high deposition rates, and consistent weld quality — all while significantly reducing pipe welding costs.
Promise of Quality
Precision, Quality, and Productivity — Redefined
Our Automated Welding Systems embodies precision engineering, exceptional build quality, and unmatched productivity. Backed by continuous research and customer-driven innovation, the LoneStar system is engineered to meet the evolving demands of the global pipeline industry.
Experience seamless control, consistent performance, and superior weld quality — all in one compact, powerful solution.
Unparalleled Flexibility and Versatility
Advanced Features for Unmatched Flexibility The 5G Bug and Band System is built for versatility. Whether operating as a single unit, in tandem, or in quad setups for larger diameter pipes and higher production demands, it adapts effortlessly. The unit’s motorized movement — including up/down and left/right adjustment — enables extended reach, supports 2G welding, and allows programmable angular welding to suit specific project needs. With its intelligent design and wide range of motion, the system is ideal for welding in flat, horizontal, vertical, and overhead positions, offering true multi-positional capability.
Key Advantages
High Productivity & Cost Efficiency: Delivers exceptional weld quality faster and at a lower operational cost compared to traditional welding methods.
 Fully Programmable: Welding parameters are digitally controlled, providing managers real-time access to production data for auditing, monitoring, and optimization.
 Reduced Dependence on Skill Level: Automated controls enable even less-experienced operators to consistently produce high-quality welds.
 Integrated Microprocessor Control: Minimizes human error, reduces weld repairs, and lowers overall labor costs.
 Precision at Every Step: Wire feed speed, voltage, current, oscillation, and travel are fully programmable for maximum accuracy.
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STANDARD FEATURES
All Welding Positions, Factory or Narrow Gap Joint, Multiple Welding Power Sources, Light Weight, Compact, and Portable. Quick setup and repetitive precision welds with controlled welding parameters.Multi-process welding: MIG (GMAW), Flux-cord (FCAW), Pulsed MIG (GMAW-P), RMD.Pipe Welding Applications: Pipelines Cross-country, Offshore, Shop and Field Fabrication.
One System, Multiple Pipe Sizes By Changing WELDING BANDS
Capable of welding pipe ranging from 4″ (101 mm) to 120″ (3048 mm) with single or dual welding torch.